Introduction and Selection of Five-axis Machining Center
2024-06-12
At present, according to the configuration of the coordinate axis, the five-axis machining center can be divided into two structural types. One is a configuration in which three linear axes (X/Y/Z) are used for tool movement and two additional rotational axes (A and C) are used for rotation and oscillation of the workpiece. The other is a structure type in which one of the five coordinate axes (A) is set on the spindle head, and the spindle tool is swung by the fork spindle head, and the swing spindle head can also be firmly clamped., So that it is positioned at any position within the swing angle range.
The price of the main five-axis high-speed machining center is much higher than that of the three-axis machining center. According to the price comparison between the five-axis machining center of the DMC75V series and the three-axis machining center, the price of the five-axis is about 50% higher than that of the three-axis machining center. Although the price of the five-axis high-speed machining center is high, this machine tool is particularly suitable for processing molds with complex geometries. When machining deep and steep cavities, the five-axis machining center can create process conditions for the machining of end mills through the additional rotation and swing of the workpiece or spindle head, and avoid the collision between the tool and the toolbar and the cavity wall, reduce the risk of tool jitter and tool breakage during machining, thus improving the surface quality of the mold, machining efficiency and tool durability. When purchasing a machining center, whether to choose a three-axis machining center or a five-axis machining center should be determined according to the complexity and accuracy of the mold cavity geometry.
For those who need four-axis machining machine tools, users can add a rotary table can be achieved, do not have to spend a lot of money to purchase five-axis machine tools, can save investment.
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